Essential Data for Designing an Efficient Pallet Rack System: A Comprehensive Guide

When designing a pallet rack system for a warehouse, it is crucial to gather comprehensive data from the supplier to ensure the system meets all operational requirements. Here are the key pieces of information needed, along with guidelines and tips for the design process:


1. Storage Method and Pallet Specifications
To design an effective pallet rack system, understanding the storage method and details about the pallets is essential.

Suppliers need to provide:

Pallet Size: Dimensions of the pallet (length, width, height).

Forklift Access Direction: The direction from which forklifts will access the pallets.

Combined Height of Pallet and Goods: Total height of the pallet when loaded with goods.


2. Cargo Weight and Load Capacity

Knowing the weight of the cargo and the required weight capacity for each level is critical for structural integrity and cost-efficiency:

Weight of Cargo: Total weight of the goods that will be stored on each pallet.

Weight Capacity per Level: Maximum weight capacity that each beam level must support, ensuring the design meets load requirements without unnecessary over-engineering.


3. Forklift Specifications

Forklifts play a vital role in accessing goods on pallet racks. Information about the warehouse’s forklifts is necessary to design racks that are compatible with existing equipment:

Forklift Height: Maximum height the forklift can reach. This information ensures the rack heights are designed to allow easy access to all stored goods.


4. Safety and Protection Requirements

Safety and protection standards can vary widely, and understanding a company’s specific needs is crucial:

Safety Requirements: Any additional safety features or accessories that need to be included in the rack design, such as safety bars, netting, or additional bracing, especially for warehouses with high safety standards.


Design Guidelines and Tips

Beam Length Design

Pallet Specifications: Design the beam length based on pallet size, including any overhang of the cargo on the pallet.

Pallet Placement: Typically, two pallets are placed per level with an interval of 70-100mm between them. For smaller pallets (e.g., 800mm), consider placing three pallets per level.


Frame Height Design

Warehouse Space and Forklift Reach: Determine the frame height based on the available warehouse space and the forklift’s maximum reach.

Height Multiples: Frame height should be an integer multiple of 75mm. If this is not feasible, use the nearest approximate value.
By collecting and utilizing this information, a pallet rack company can design a tailored, efficient, and cost-effective storage solution that meets the specific needs of their client’s warehouse operations.



Post time: Jun-05-2024