Project Background
On May 28, 2025, one of our UK clients contacted us requesting a quotation for
custom wire mesh decking designed for double deep pallet racking systems.
The client had a specific design concept and required decking that could safely support pallet loads while maintaining compatibility with double deep storage layouts.
After reviewing the drawings and technical requirements, our engineering team quickly evaluated the specifications and provided a detailed quotation tailored to the client’s needs.
The client has since submitted our proposal to their customer and is currently awaiting feedback.
This project highlights our capability to manufacture customized wire mesh decking solutions for specialized warehouse racking applications.
What Is Wire Mesh Decking for Double Deep Racking?
Wire mesh decking is a widely used storage accessory designed to support pallet loads on pallet racking systems. Compared with wooden boards or solid steel panels, wire decking provides better airflow, improved fire safety compliance, and enhanced visibility.
For double deep pallet racking systems, the decking structure must be carefully engineered to support deeper rack bays while maintaining stable load distribution.
- Provide reliable pallet support for deeper rack configurations
- Ensure consistent beam engagement across double deep racks
- Maintain proper load distribution and structural stability
Key Advantages of Our Wire Mesh Decking
Reliable Load Distribution
The decking is designed to ensure consistent beam engagement and uniform load distribution, helping maintain stable and reliable load-bearing performance even in deeper rack bays.
Improved Warehouse Safety
Wire mesh decking helps reduce the risk of pallet or product fall-through. The open mesh structure also improves sprinkler system effectiveness, helping warehouses comply with fire safety standards.
Fast and Simple Installation
Each unit is manufactured according to the exact rack specifications, allowing quick installation without on-site modifications. This significantly reduces installation time and improves project efficiency.
Better Airflow and Visibility
Compared with solid shelving panels, wire mesh decking allows better air circulation and product visibility, which is particularly beneficial for warehouses storing packaged goods or food products.
Typical Specifications
| Deck Depth | Wire Gauge | Load Capacity |
|---|---|---|
| 36″ | 14 GA (2.0 mm) | 20,943 lbs |
| 42″ | 13 GA (2.3 mm) | 24,250 lbs |
| 48″ | 12 GA (2.75 mm) | 28,660 lbs |
| 36″ | 14 GA (2.0 mm) | 28,660 lbs |
| 42″ | 13 GA (2.3 mm) | 33,069 lbs |
| 48″ | 12 GA (2.75 mm) | 39,683 lbs |
Production and Packaging
To ensure efficient logistics and easy handling, the wire mesh decking is packed in bundles and securely strapped for shipment. This packaging method protects the products during transportation while also making unloading and installation more convenient for warehouse staff.
Our flexible manufacturing system allows us to produce custom sizes, load capacities, and configurations, ensuring that every project meets the client’s specific operational requirements.
Conclusion
Wire mesh decking is an essential component for improving the safety, efficiency, and reliability of pallet racking systems—especially in double deep storage layouts.
With extensive manufacturing experience in warehouse storage equipment, we provide customized wire mesh decking solutions that meet international quality standards and adapt to various warehouse environments.
If you are planning a warehouse storage project or upgrading your pallet racking system, our team can provide professional support and tailored solutions to meet your requirements.
Post time: Mar-13-2026