Warehouse Double Deep Pallet Racking
Double deep pallet racking is a specialized forklift system designed to store pallets in two parallel rows, effectively doubling storage capacity while reducing the number of aisles. This innovative layout can achieve a warehouse utilization rate of approximately 42%, with a selection efficiency around 50%. Structurally, it is a type of selective pallet racking, typically featuring more than four layers. Compared to single deep pallet racking—where goods are stored on one side or both sides of each aisle—double deep racking positions unit goods on both sides in two consecutive rows, providing four high-level pallet positions between adjacent aisles.
Ideal Applications:
This system is particularly suited for warehouses where space is limited, such as FMCG distribution centers and frozen storage facilities. Its design is optimized for bulk storage and high-density pallet positioning, making it a reliable choice for fast-moving inventory.
Key Features
1. Logistics Efficiency
Ensures organized, swift movement of goods within the warehouse, maximizing operational productivity.
2. Large Storage Capacity
Supports high-volume storage, ideal for bulk deliveries and warehouses with extensive SKU ranges.
3. Forklift Compatibility
Compatible with deep-reach forklifts dedicated to storage operations, ensuring safe and efficient pallet handling.
4. Storage Expansion
Flexible design allows warehouses and logistics centers to increase capacity without major structural changes.
5. Height Considerations
Best suited for warehouses with net heights below 9 meters.
Advantages & Considerations
Fewer aisles: Frees up valuable floor space.
Double pallet positions: Doubles storage capacity compared to single deep racks.
Low maintenance & easy to use
Requires deep-reach forklifts
Reduced utilization percentage (due to the deeper design)
Conclusion
Double deep pallet racking is a high-efficiency, high-capacity solution for warehouses aiming to optimize floor space while accommodating larger pallet volumes. It is ideal for industries where bulk storage, rapid picking, and space efficiency are critical.
