Double Deep Pallet Racking for High-Density Warehouse
Double deep pallet racking is a smart solution for warehouses looking to maximize storage density without sacrificing operational efficiency. By storing pallets two rows deep, this system allows you to significantly increase storage capacity while optimizing warehouse footprint. While it requires specialized equipment such as retractable or telescopic forklifts and slightly wider aisles, double-deep racking offers an excellent balance between cost and efficiency where 100% selectivity is not essential.
Key Benefits
Increased Storage Capacity: Store up to 50% more pallets in the same floor space compared to standard single-deep racking.
Operational Flexibility: Easily reconfigure from double-deep to single-deep racking as warehouse needs change.
Cost-Effective Storage: Offers a high-density solution with relatively low CAPEX compared to other high-density systems.
Optimized Footprint: Reduces the number of aisles, lowering lighting, electrical infrastructure, and energy costs.
Versatility: Accommodates most pallet sizes and load types, ideal for SKUs with high inventory turnover.
Common Applications
Double-deep racking works best in warehouses with:
Multiple pallets per SKU.
Non-perishable inventory where strict FIFO compliance is not required.
A reliable inventory management system that can manage limited pallet access.
High storage capacity requirements without the need for 100% selectivity.
Considerations
Space Efficiency: Reduces the number of aisles and maximizes storage density.
Inventory Management: Ideal for fewer SKUs and products with long shelf life due to the LIFO (last-in, first-out) principle.
Cost Advantage: Lower installation costs than push-back pallet racking systems.
Equipment Requirements: Requires specialized forklifts to access rear pallets safely.
Safety Enhancements: Can be equipped with wire mesh decking, rails, or other accessories to guide forklifts, protect inventory, and ensure employee safety.
Summary
For warehouses aiming to maximize storage density, improve operational efficiency, and reduce infrastructure costs, double deep pallet racking is a highly practical and cost-effective choice. By combining increased storage capacity with operational flexibility, this system ensures your warehouse operates smarter, not just bigger.
